Proactive maintenance

"The process by which a machine after a running time, is brought in the state the user wants it to work.''

Why you should track the operation of the equipment?

The pursuit continued and regular state machinery, with specific tools, lead to early detection of faults, thus avoiding accidental shutdown of equipment.

Advantages prosecution operational status of equipment

  • Replace only the parts that have caused problems
  • It reduces the amount of labor and spare parts
  • The repair can be anticipated so that it can reduce the stock of spare parts
  • By periodical analysis of the causes of defects, it can take measures to avoid the occurrence of future damage
  • Maintenance is a source of profit

Maintenance methods

  • Centered maintenance operation to fall
  • Preventive maintenance: Planned repairs from time to time
  • Mentenanța predictivă: measuring → diagnosis → repair → diagnostic check
  • Mentenanța proactivă: measuring → diagnosis → repair → diagnostic check → periodical review of their cases in order to eliminate defects

Proactive actions

  • Machine condition monitoring and evaluating dynamic bearings
  • Dynamic balancing rotors
  • Rework correct - according to the technical regulations
  • Aligning machines - geometry axes
  • Reinforcing brackets
  • Optimization belt
  • Proper lubrication equipment
  • Oil microfiltration systems
  • Optimization seals
  • Compliance with operating manuals

Equipment used

  • Analyzer vibration and shock pulses
  • A kit laser alignment
  • Room imager
  • Laser thermometer
  • Induction Heater (high and medium frequency)
  • Set mechanical and hydraulic pullers)
  • Pumps, hydraulic cylinders and wedges
  • Oil analyzer
  • Tachometer, straboscop
  • Oscilopscop